DEARBORN, MI-Ford Motor Co. opened a new $16-million safety-testing facility in the city this week, part of a $65-million effort to cut costs in vehicle production and to get new models to market faster. Ford, which now takes about 28 months to get a vehicle to market once the design is complete, wants to trim that number down to 19 months by mid-2007, says Phil Martens, Ford vice president for product creation.

Ford says the new safety-testing lab near its Dearborn headquarters has one of the most advanced crash simulators in the world. The simulator consists of a vehicle interior set inside a rigid frame and attached to a fast-moving hydraulic sled. The simulator allows Ford to see what would happen to the interior of a vehicle in five different types of crashes–including frontal and side impact–without actually having to destroy an expensive prototype vehicle. The new safety lab facility is part of the company’s current $65-million investment in advanced vehicle testing technology.

Other facets of the vehicle testing upgrades include a Volvo Arizona Proving Grounds. Ford relaunched its proving grounds in Whitman, AZ last year with a $10-million investment. New and advanced features include a 36-bay garage, 2.1-mile straightaway, steering and handling course, lane-change pad, 200-foot vehicle dynamics circle and mini-ride roads.

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